dms2871 wrote:
I still think this idea chokes the ac down on return and supply 4" -5" isn't big enough 4"=40cfm and 5"=60 cfm
im thinking more like 6"=100 cfm and an 7"=150 cfm not shure how much cfm these little units blow but it has to be atleast more than 40cfm and 50cfm and return the bigger the better but not that close together
The CFM is dependent on the length of the tubing, and the pressure of the air. I used this chart as guidance when I went with 4"
https://resaveguide.lbl.gov/step-6-duct-design
I searched on line, and on high, the A/C unit should put out about 120CFM. The 5 inch hose is capable of 125CFM if the run is under 20ft long ( an elbow =15 ft) 4 inch won't get above 80 cfm and that's only a 3 ft run). After my testing, I think a 4 inch supply and a 5 inch return would have been fine. But as I stated previously, I think a cross flow design will do better at preventing icing.
The straight flow design will point water vapor straight at the cooling coils, and the majority of the water will hit that one spot, eventually that spot ices over, and the block of ice continues to grow and cover the whole face of the cooling coil.
With cross flow, the return air, and moisture would be spread further accross the face, and the momentum of the water would tend to throw it past the cooling cool ( heavy water won't make the turn as well as dry air), so less moisture makes it onto the coil, and when it does its not as thick, so when the cooling cycle is over, the air passing over the coils has a better chance to thaw it out.
Tom