by Larwyn » Sat Aug 09, 2008 1:41 pm
My understanding is that a DC rated switch has a sear type mechanism which "snaps" open or closed regardless of how slowly the lever is actuated, while an AC switch lacking the sear mechanism opens and closes more slowly.
The only examples of misapplication I have seen were on emergency lighting in electrical substation control houses. They always put in a few lights that can be operated off of the 120 volt DC station battery. I have seen standard "house switches" work okay but the real problem comes in when somebody installed one of the "quiet" switches intended for 120 volts AC. That switch caught on fire at the first operation. I doubt there would be similar results at 12 volts but have never seen it tried.
Something else which was common in the 120 volt DC control circuits was series contacts. Seems redundant but doubles the open contact gap and the engineers consistently designed DC control switches with series contacts while AC circuits were switched with only one contact.
I usually try to use DC rated switches for DC, and if they seem not to "snap" when operated, I try to move the lever as quickly as practical. If the gap is opened slowly it will maintain an arc for a longer period of time, generating heat which is one of the required ingredients for fire.
Larwyn
Keeper of the Most Out Of Control Shop (2005)
I feel bad for the man that cannot spell a word more than one way. Mark Twain