Completed CTC

Converting Cargo Trailers into TTTs

Completed CTC

Postby MAC33 » Tue Sep 06, 2016 9:11 am

After a year and a half, I finally completed my first CTC conversion. This Thread has been a godsend. I had some challenges along the way, where I had to let it sit while I took care of my family. But once I was able to pick it up again, three months and BAM a camper is formed!! I will post my pics from start to finish. and try to explain them as I go. If you have questions please don't hesitate. I got a lot of great ideas here on this website, and the internet was a huge help. I think though after completing this one, I will be building another, but on a much smaller scale. Enjoy!! :beer:
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 9:21 am

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The Day I picked it up! I was super excited! I had the electrical already installed, which was kind of a waste of money. I had to completely redo all of the electrical anyway, so if you plan on wiring your own system, forego the expense of the already installed Electrical box. :?

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This 30A breaker box does everything you will need. it runs 12v and 120 when plugged into shore power, it also has a battery charger. I was able to tie my Solar into the Battery to charge when off grid, and hooked up a switch to use the breaker box to either shore or Solar. NOTE** If you plan on a lot of off grid camping solar is awesome. There are a ton of 12V gadgets out there. or you can use an inverter, just make sure your battery is big enough to handle the draw.
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 9:45 am

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Some more images of the Solar and Electrical box.

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It's was extremely hard to cut into a trailer I had just spent a bit of money on. But I taught myself how to weld, "ALSO with the help of a professional welder teaching me", :? I was able to cut and weld supports for the escape window, the small window, the cargo access door on the front V, and the place I planed to put the AC unit. Witch was just an aluminum truck box modified.
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 9:53 am

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A Fantastic fan replaced the old vent, 12V, and the old vent fit into the welded frame for where the bathroom will be installed, you can pick up a 12V fan to fit under the vents without fans in them, which is what I did here. I wanted a Fantastic Fan for the main living area. BTW... It is Bad A**!! :thumbsup:

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I should mention that I spent the money at PPL motorhomes on line and bought the 5 layer puncture self sealing roof rolls. I installed them on a 98-100 degree day, and they stuck on first go. No bubbles. An added layer of protection. This went down (Obviously) before the solar panels.
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:11 am

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Next came the redneck Awning, where I installed truck bed tie downs, and inserted a rod through them. This allowed me to attach a tarp to the trailer and then to poles on the other end, lashed down with ropes and steaks. After that I was ready for insulation and outer wall and ceiling panels.

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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:21 am

Then came the true build out. I went back and forth on the type of bathroom I would build. Do I want a shower? Do I want a tank? A kitchen? I settled with a wet bath. I found this company in Seattle who makes them to order. It has a five gallon holding tank for sewer and a shower pan for when you really need a shower. I built in the bathroom in like with the support beams under the trailer, and ran plumbing to accommodate it. The V of the trailer became the hub of my plumbing, and also acts as a storage compartment for the nasty's. 144576144574144571144572144573144570144569144568144567144566

Then the hot water heater. UGG this is the bane of my thoughts for days. I wanted a gas heater but didn't have the wall space to accommodate it, so I went with an electric one, which I can only use when plugged into shore, or off my inverter. Maybe even a generator. But I really only need water to brush teeth, flush the toilet, do a bird bath, and wash dishes. Outside of that I am sure I'll be okay. 144567144560 :thinking:
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Re: Completed CTC

Postby Tommy B » Tue Sep 06, 2016 10:27 am

Wow Mac nice work! That solar set-up is something I may go to instead of that Honda generator. Your timing is perfect for me in that its got me thinking about alternatives. Maybe cheaper I don't know. How much for those two big panels?
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:30 am

The AC was another conundrum. I can only use it when hooked to shore as well as the Fridge and Microwave. But those are Luxuries really. I figure if I'm roughing it the Fantastic Fan will do as well as my camp stove and outdoor kitchen. So I already told you about the truck box for the AC. Here it is mounted. I set it just enough outside the trailer and with a bit of a tilt for the water to drain. I also ran 4 ea 12V fans to keep it cool. This cuts down on the Unit overheating. This set up worked great this summer when I was working in the build out phase. Kept me cool on 100 degree days. and the Box never heated up, my battery didn't drain, and I have an AC I never have to move. All I have to do is open the outside door for it to vent.144564144563

I realized I didn't really give you guys good pics of the bathroom, here you go:
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:34 am

Tommy B.... The whole Solar set up ran about700$, the panels 2 ea 100W each, and the Battery which was about 300$ because its a 200Amp Hour. But it's a monster!!! and well worth the money. Then the 30A fuse box, which wasn't cheap, but about 100-150$. PPL Motorhomes is where I got that. But I ordered the Panels on Amazon, and the Battery on line too. It took me about a month to figure it out. But it works great!!! You will love it!!
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Re: Completed CTC

Postby Tommy B » Tue Sep 06, 2016 10:39 am

hmmmm :thinking: :thinking: :thinking:

For the cost of a generator but an endless supply of electricity within reason of course. Thanks. more questions to come I'm sure.

Is that a 250 KX Your riding?
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:44 am

144565144564 Some more of the AC set up

The Radio, Marine grade speakers, 2 outside, 2 inside, and an antenna for both tv and radio.
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:45 am

Tommy... Yes... I loved that bike. I just bought a 4wheeler to go hunting with my dad and cousins. Had to give it up. :NC
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Re: Completed CTC

Postby MAC33 » Tue Sep 06, 2016 10:50 am

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The rest it cosmetics. All choices I ran through my mind while on break from the build. Let me know if you have any questions. I'll be going hunting with my pops and cousins in October. I made sure to leave 48" for a standard 4 wheeler to roll all the way forward, and one will fit behind it as well. But I only have one, so no issues there. The rear bunk comes off and can be stored away when not needed. I will post pics of it in action, when I get back. :twisted:
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Re: Completed CTC

Postby m.colley » Tue Sep 06, 2016 7:19 pm

Great Job on your build :thumbsup:


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Re: Completed CTC

Postby Gonefishin » Tue Sep 06, 2016 8:18 pm

Sweet. A very nice camper is formed! Skills. :thumbsup:
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