Since this is my first trailer build I am turning to you, the group, for all your experience and expertise. Please let me know your thoughts and concerns, and be blunt. I would rather tackle the problem now - when still in the planning phase - then months down the road. There are a couple concerns we have going into the build. These are:
1. Light, cheap, and minimal. Light. My small SUV is rated to tow 2000 lbs but less is more to me. Cheap...hence the foam construction. I have done a pretty thorough cost analysis of all building materials (wood, foam, glue, paint, waterproofing) and anything I will have to purchase (doors, fans, etc). I have the whole job at just shy of $1500. This includes a Northern Tool 5x8 trailer. I have access to all the tools I will need - minus a few clamps. Minimal. We are seasoned backpackers and are used to "roughing it". The idea of a covered shelter is kind of a luxury to us. We would like this to be a pretty bare-bones basecamp (no galley, running water, electricity). All lights and fans will run off of either batteries or solar (girlfriend works for solar lighting company, so that stuff is free!). I'm not even really concerned with interior storage.
2. Claustrophobia is a real concern for her. We opted for a 5x8 build. I am also eyeing two 43"x43" cargo-style doors. These seem to be on the larger side for a TTT. I would also like to build a skylight to make the trailer feel larger. For the skylight pane I am considering using a UHMW polyethylene sheet, due to its strength and flexibility. The panel would be supported on the inside by 1" galvanized pipe attached to 1"x2"s on the sidewall. This is the part of the build that kind of stresses me out. I see this as a real opportunity for water to get inside. Any thoughts on how to waterproof the skylight are very much appreciated.
3. It must sleep two adults, a toddler, and a 50 lb dog. I am planning on purchasing a 6" memory foam queen mattress. It looks like I will have to shave off a few inches in width to get it to fit. I am thinking cutting it in thirds to make it a "tri-fold" is the way to go, so we can maximize floor space when not in use. I think a raised platform is the way to go for the dog. We have an old twin coil spring mattress we can cut down to fit his sleeping platform.
I am planning on skinning the outside of the trailer with the old "Titebond 2 / 10 oz cotton drop cloth / exterior latex paint" technique. While it looks like there are 1,001+ ways to skin a trailer, it appears this technique is widely accepted as excellent. I still have not decided on an interior covering. I would like to do the same technique inside as out, but I'm thinking an 1/8" wood panel would be easiest. Thoughts?
That's about it right now. Again,let me know if you see any glaring oversights, omissions, or concerns. PLEASE! I would rather tackle them now than later. I am including some really awful Sketchup renderings. Never been a huge fan of Sketchup, but the price is right.




