Like many others, I really like the design of the Vistabule. Bert Taylor did a great job coming up with features that seem to really add to the teardrop camping experience. All the windows, the convertible bed, the storage layout and even the shape are all very well done. While the idea of coming up with something totally unique is appealing, I'm also all about "standing on the shoulders of giants". That's why I am starting with the Vistabule design and maybe adding a few of my own customizations.
I've procrastinated posting my build log, so this first post is going to be long (sorry) in order to catch up.
I started by ordering a ton of parts. I want to put everything into CAD and find that it's best to take measurements from the actual parts instead of relying on spec sheets:
Here's the CAD model coming together:
Then it was out to the shop to actually start the build.... I made paper templates on the laser cutter to help get all the metal pieces cut perfectly:
Then a bunch of welding:
Assembling the axles and temporarily attaching the wheels to make sure everything lined up:
Making the mounts for the water tanks and battery:
To prep for paint, I wanted to clean the scale. These really cool pads from 3M made the job go quickly:
First a coat of primer:
Then a coat of black Rustoleum:
Next, I started building the floor out of ACX plywood. I know the Vistabule used aluminum foot pans, but I made mine out of plywood. I also added hatches for easy access to the water tanks:
Then coated all the exposed underside with Henery's:
And that's where we are today. Next up will be CNC cutting the walls!