This is a great build!
I am working on a design for my own 6x10 cargo conversion. I am trying to keep it as light as possible so that it can be pulled with a minivan. I want to keep the weight well under 3500 lbs - in my mind, the lower, the better. In addition, I need to keep the costs low.
I have a few ideas to bounce off of you, or anyone else on this thread who has been thinking about these things. I want to do as much of the build myself as possible, but I am considering asking the manufacturer to do some of the prep work that would be more challenging:
1. I am leaning towards a 6x10 tandem axle, instead of a single axle. Although it is not necessary for cargo capacity, I have read that tandem axles tow much better, are safer, and come equipped with electric brakes. These are all big advantages for me, travelling with kids, and a non-ideal tow vehicle. The tandem axle adds some to the cost and weight, but the advantages seem to outweigh the disadvantages.
2. I am considering asking the manufacturer to replace the 3/8 plywood on the walls with Luan. Usually, plywood is considered an upgrade, but also adds considerable weight. This would mean that anything I want to mount would have to go into the studs or other framing, but I don't think that is such a bad thing. My only concern is whether the plywood itself is important to the structural integrity of the trailer.
3. I am considering having the manufacturer install my somewhat large, pop-out european style windows. I assume to maintain the structural integrity of the trailer, the windows have to be framed up to compensate for cutting the framing. Was this your experience?
4. I do not need any cargo capacity. I am therefore considering asking the manufacturer to replace the back cargo door(s) with a wall, and place the RV-style door in the back, which better accommodates my interior design. (Note: the windows are designed to double as escape hatches). What do you think of this type of scenario?
I realize that some of these are personal design issues, but I am curious if there are any fundamental errors in my reasoning. Thank you!
BTW, I am using the fix suggested here to view all the photos- the Chrome solution works like a charm!
viewtopic.php?f=26&t=69732Thanks again for your excellent post and exciting build!