glassice wrote:How do you keep the honeycomb. from felling up with glue and have you look at the cost

when we use it we use pre prag not a back Yard deal
Translation:
How do you keep the honeycomb from filling up with glue? You also have to look at the cost. When we use it, we use pre-preg which is not something that is practical to do at home.
I actually understood this one. I've made some honeycomb nomex panels with kevlar prepreg. We glued the prepreg faces to the honeycomb with epoxy thickened with microballons. It did fillin some of the honeycomb cells but it wasn't that bad.
Prepreg are essentially sheets of fabric that has been "pre-impregnated" with epoxy. These sheets have to be kept in cold storage and heat cured in an autoclave or vacuum bag.
PS: Oh I see now that glassice has edited his post....Yup, what he said. Plus you still have the problems of closing out the edges and not having a stringer for the bukheads to screw into.