by sandman » Sat Jul 21, 2007 11:56 am
Volfanatic,
Hey Bro, good to see you forging ahead with your build too. Glad my boo boos didn't scare you off. Believe it or not, I am pretty good with a router. I have used my router more than any other tool during my teardrop build.
When you get a profile template made, use your router with a Flush Trim Bit and cut out your walls using the profile as a guide for the roller bearing on the bit.
When routing, It's VERY important that you move the router in the proper directon. When routing, you go from left to right or counter clockwise. if you move the router from right to left, you end up doing a climb cut. Always keep a sharp router bit on hand. I buy the Ryobi Brand 1" Flush Cut Bits from Lowes for about $12 a piece. Buy several of them because they dull quickly and must be replaced. WHen you start seeing cracks and rough edges on the blades, take them off the router and toss them. Keeping a sharp bit on hand will insure you get a great, hassle-free cut.
PM me if you need any more help.