the jelly belly build

...ask your questions in the appropriate forums BUT document your build here...preferably in a single thread...dates for updates, are appreciated....

Postby Cave Man » Sat Sep 22, 2007 8:02 am

New to this but this looks real cool. There certinly is alot of hard work and some good lessons in your photos.
Porta Cave Under Construction!!!!!!
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Postby del » Sat Sep 22, 2007 12:40 pm

Cave Man wrote:New to this but this looks real cool. There certinly is alot of hard work and some good lessons in your photos.
Cave Man is this a 67 bug?
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I have had several air cooled vws along the way. two of my favorites were a 59 double cab, and a 60 bug flatbed pickup (homemade). Now I tend to drive subies (still a boxer 4) cause they have heaters and are 4x4.

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Postby Cave Man » Sat Sep 22, 2007 12:59 pm

:) Yes sir thats "Ruby" a 67 with a sunroof and a 1776 with MSD and 36 Dells. Plenty of get-up-and-go for pullin the Porta Cave to the shows and to Camp.
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Postby del » Sat Sep 22, 2007 9:04 pm

Cave Man wrote::) Yes sir thats "Ruby" a 67 with a sunroof and a 1776 with MSD and 36 Dells. Plenty of get-up-and-go for pullin the Porta Cave to the shows and to Camp.

Why is it older cars tend to have names? About the time cars got fuel injection they just became transportation, with no name.

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Postby del » Sun Sep 23, 2007 11:39 pm

I covered the roof in what I hope is the last coat of fiberglass, also did up high where it will be hard to reach when the body sits back on the frame.
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Sorry not the best picture.

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Postby del » Tue Sep 25, 2007 11:38 pm

Now I am in the process of sanding. It is very time consuming, and I forgot pictures. I am ready to be done with sanding.

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Postby doug hodder » Tue Sep 25, 2007 11:58 pm

Del...are you planning on more layers of epoxy prior to the paint? Just asking...sanding is a drag...but it's not a corner that you want to cut if you want an outstanding finish. Keep up the good work!!! Doug
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Postby del » Wed Sep 26, 2007 12:21 am

doug hodder wrote:Del...are you planning on more layers of epoxy prior to the paint? Just asking...sanding is a drag...but it's not a corner that you want to cut if you want an outstanding finish. Keep up the good work!!! Doug
Basically just one layer over everything but the door (two for the door). The cloth i used was five foot wide and did not quite make it to the bottom, so now I must cover the bottom. When the goo was painted on the bottom someone forgot to mask the sides (no names given) so now I must sand that off too. Also I need to fill some imperfections.

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Postby doug hodder » Wed Sep 26, 2007 12:28 am

For a quick look on how your final finish might look like...shoot it with some rattle can primer and take a look..check the look...then scuff sand it with a block...check again, those spots are going to show in the long run...the thing is that your top finish is only going to look as good as what is underneath it. You won't hide anything. It all sort of depends on what you want for a final finish. My opinion...you've got so much work into it...don't cut a corner, at this point, what's another week or 2...At any rate, just do what you want, but don't screw the pooch at this point. Just my opinion....doug
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Postby del » Wed Sep 26, 2007 12:38 am

doug hodder wrote:For a quick look on how your final finish might look like...shoot it with some rattle can primer and take a look..check the look...then scuff sand it with a block...check again, those spots are going to show in the long run...the thing is that your top finish is only going to look as good as what is underneath it. You won't hide anything. It all sort of depends on what you want for a final finish. My opinion...you've got so much work into it...don't cut a corner, at this point, what's another week or 2...At any rate, just do what you want, but don't screw the pooch at this point. Just my opinion....doug
Is that called a guide coat? Not there yet, but soon I hope. The imperfections are at this point being filled with resin.

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Postby doug hodder » Wed Sep 26, 2007 12:48 am

Del...once you get it all filled...sand it with some wet paper like 400 grit on a hard rubber block. Any spot showing shiny in the epoxy is going to be an issue when you shoot paint. A top coat of primer will help to show up those issues also. Like I said...It all depends on what you want in a finish. I worked my butt off on the last one, and still had some things that I wasn't happy with. Spot putty which is basically thickened primer on small pinholes etc.., will work well over the primer, but isn't made for direct over epoxy, however it might be fine, bondo works best directly over sanded epoxy. I used all of them on the Rocketear... I'm sure others might disagree with me on this and it is strictly my experience. Only you can determine when you think it is ready to paint. I'm willing to bet, it'll look spectacular...Keep up the good work. Doug
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Postby del » Wed Sep 26, 2007 11:31 pm

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As you can see it is not ready for paint. I did sand the rest and started adding the rest of the cloth.

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Postby del » Thu Sep 27, 2007 10:47 pm

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My cloth was only 5' wide, so I am working on filling in the bottom.

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Postby del » Sat Sep 29, 2007 1:45 am

I put cloth on the second half of the nose. It is the last large piece to go on the body. I have three more small pieces to go on, but this was the last big piece.

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Postby del » Sat Sep 29, 2007 11:42 pm

I am working on the frenched in tag holder. It now has a bottom.
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Now I need to fiberglass it in and sand.

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