Hello, I belong to another forum that regularly gets after new members asking questions covered well in the forum. So I have done aprox 25 hours or more of reading about TDs.
Back in the winter I saw the travel channel story, and it planted the seed. This spring a simple 4x8' was for sale locally. The wife agreed to go out and see it, my idea was to have both of us crawl in, if she become claustrophobic I would just forget the idea. Well, the trailer was small and she didn't mind the 4' size, so I decided building something bigger would be my plan.
I found a pop up trailer frame, 6'2" x 9'3", about 60" between the tires.
I decided my woodworking skills are better than average and I would build a CabinCar type vehicle.
So off to my local discount lumber yard, the only dealer of reasonable priced 1/8" plywood. Well checked weekly for 3 weeks , no restock. I asked and was told I could find some down 25 miles away at another branch. Well, yeah they had 3 pieces, the bottom of the bundle. However the trip became worth it when I saw 58" square 1/8" Baltic Birch. I bought half the pile, 5 sheets without any footballs...
Got home and realized the design I wanted would not work with the lumber I found. So Karma dictated a design change. I decided on a Woody Grumman/ Modenaire type TD. So, I cut the sides of the trailer and ended with a 49" wide by 9'3" frame... now I will have fenders.
I went about 9" total over the edges, giving me a 58" width and an a little over an inch between the 3/4" plywood floor and the tires.
I have started the wall construction, using my woodworking process and not being in a rush. Want to be done by 4Th of July group camp out.
I used an 8' and a 2' piece of luan and laminated some old Walnut thick veneer on the bottom 20" and above the Baltic Birch. The two thickness's of 1/8" should give me a nice base for a sandwich wall.
I am awaiting for Tues or Wed when my CPES will arrive.
My plan is to prefab the wall, doors, trim all on the flat before standing up.
I really appreciate all the details in members pic's. I have the design steps in my head laid out. I built my pole barn from the same research method, I think I have a great , although over enginered barn .
Only question is without fiberglass tape, is just CPES enough to use , with a spray urethane, after contruction is complete. Will the CPES adhere the trim after a few coats? To both the walls and the trim..Or do I use Gorilla glue over the CPES walls?
Thanks for having such a busy group, the reasearch sure is easy.