by madjack » Sun Mar 22, 2009 3:03 am
Mark, most folks probably do something like what is shown in the Generic BenRoy plans, which uses "T" molding applied around the door...the weatherstrip is placed on this and it seals against the wall(outside sealing)
We do it differently, we take two pieces of 1x1/16th Al angle, rip one leg(on both pieces) down to 1/4" and put the two long sides against each other to form a "Z"...the outer piece wraps around the door opening with the 1/4" lip capturing the side...the inner piece has the lip to the inside and the seal goes on this...we use TrimSeal for this seal and it provides a seal on the inside...we place the inner piece of 1x1/4" on first and the outer piece goes on over this...the door itself is either totally epoxied or a piece of 3/4" Al channel is wrapped around the door...once again, the legs(both of them) are ripped down to 1/4"...of course we build with 3/4" ply walls/doors, which allows us to do it thisaway..it is a good bit more work to doit this way but we like the nice clean finish you end up with...I believe Doug Hodder and Steve Frederick do something similar but use wood for the inner sealing flange...there should be a few pics in my personal album and there are more under my WWW button....
madjack

...I have come to believe that, conflict resolution, through violence, is never acceptable.....................mj