by john » Sun Aug 30, 2009 8:45 pm
The cabinet holes were made with a variety of kitchen plates, cans, or anything that would give the desired arc. I used a straight edge for the straight parts.
I used a circular saw on the straight cuts and a jig saw on the rounded parts. I went very slow with the saber saw usually following the outside edge of the line so the marks would not show on the cabinet.
I was concerned that stuff would fall out of the cabinets while riding down the road. Although some stuff did fall out on the worst of roads,(Montana construction) most of the time nothing fell out. I was pleased with the function.
It weighs around 1200 pounds. I used a bathroom scale, 2x4, and bricks to get the number so it could be off.
I bought the windows off Ebay without trim rings. They are cheaper that way. I drilled holes in the edges and screwed them on with stainless screws. (the pretend kind from lowes).
The three little porthole windows also came from ebay, they were new and had trim rings but no screws. Easy fix. They fit my 1" thick walls being that they were made for boats.