Where the sidewall aluminium meets the roof aluminium?

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Where the sidewall aluminium meets the roof aluminium?

Postby BigAl » Tue May 11, 2010 3:03 am

Hi Guys, I'm looking for your opinion on what to do where the side wall aluminium meets the roof aluminium underneath the trim moulding.

Should I make an overlap or butt join, or do you have another opinion altogether?


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This illustration is an imaginary cross section through the trailer where the wall meets the roof.
Kind Regards, BigAl.

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Postby Gage » Tue May 11, 2010 3:10 am

Aw, do the overlap and forget the molding. Just don't forget the butyl tape. :thinking:
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Postby madjack » Tue May 11, 2010 8:02 am

I cut my roof AL 1/4" narrower than the roof, this allows both room for expansion and "wiggle" room while installing...place butyl tape under the edge molding and head on down the road...oh yeah, I also "float my AL skins, using a couple of staples to locate until the trim, fenders and such are installed to hold the skins in place............
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Postby starleen2 » Tue May 11, 2010 8:16 am

If i were to overlap the aluminum, I would over lap on the side wall with the roof panel - instead of what you have shown. moisture would tend to flow over the joint . be sure to apply sealant in between

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Postby aggie79 » Tue May 11, 2010 8:26 am

madjack wrote:I cut my roof AL 1/4" narrower than the roof, this allows both room for expansion and "wiggle" room while installing...place butyl tape under the edge molding and head on down the road...oh yeah, I also "float my AL skins, using a couple of staples to locate until the trim, fenders and such are installed to hold the skins in place............
madjack 8)


I'm doing the same as MJ but I did add a bead of 3M 4200 adhesive/sealant along the edges beneath the aluminum in addition to the staples. The 3M4200 is flexible. Molding will top the butt joint.

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Last edited by aggie79 on Tue May 11, 2010 10:17 am, edited 1 time in total.
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Postby planovet » Tue May 11, 2010 9:17 am

madjack wrote:I cut my roof AL 1/4" narrower than the roof, this allows both room for expansion and "wiggle" room while installing...place butyl tape under the edge molding and head on down the road...oh yeah, I also "float my AL skins, using a couple of staples to locate until the trim, fenders and such are installed to hold the skins in place.


Pretty much how I did mine also. So my vote is for the butt style. :thumbsup:
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Postby asianflava » Tue May 11, 2010 11:04 am

I did the "Butt style" because if there is one thing I learned from building my trailer it's that "Trim will hide a multitude of sins."
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Postby dovaka » Tue May 11, 2010 1:45 pm

butt style. i like the look of the molding on the edge
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Postby BigAl » Tue May 11, 2010 3:25 pm

Thanks guys, I think we have more butts than lappers! :D
Kind Regards, BigAl.

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