by angib » Sun Oct 17, 2010 11:36 am
Structurally, channel is good stuff. It is actually a more effficient shape than rectangular tube but, being an 'open' section, it will 'trip' (eg, twist sideways) before reaching its full strength. The second sidewall in tube doesn't add much strength, though it does keep the tube stable right up until it buckles.
To compare madjack's 1"x2"x3/16" channel with 1"x2"x3/16" rectangular tube, I reckon the tube is about 15% stronger but then it weighs 30% more, so it's not as weight-efficient as the channel.
I think channel would be picked more for its practical advantages and disadvantages:
- channel is more complex to cut joints for, at least one one side;
- channel is easier to paint and stop rusting;
- channel is better to bolt to (no risk of crushing a tube).