Jpageau wrote:i'm most nervous about the galley hatch. did you use a hurricane hinge or a piano hinge?
Neither. I used what's referred to as a "Living Hinge", the plastic strip hinge. A hurricane hinge wasn't an option, I don't think they come in the length I needed. And, I wasn't willing to sacrifice a kidney for a customized length hurricane hinge. A piano hinge would have worked. I read many great reviews on the plastic hinge and went with it based on recommendations here by Madjack and some others. And, it was reasonably priced. So far I'm very pleased with it.
The hatch build is commonly dreaded. However, most report that it wasn't near as bad as they had anticipated. Put me on that list. Build it in place with shims for clearance is the best approach, IMO. Total hatch weight will be heavier but I like the protection that the "overhang style" provides.
In addition to reviewing the Gen-Ben plans, study the build threads and pics of your favorite builders and you will find all you need to know. Don't sweat the hatch. If I can build one anyone can.
Here's a pic of the hinge area. It's hidden under the aluminum reinforcing strips. I pre-drilled the aluminum and used stainless steel screws to attach it.
