by cracker39 » Sun Mar 12, 2006 7:10 am
Gage, the R-Matte foil backed foam that I have is pretty stiff and resists bending. Did you have to force yours to bend before putting it in the curved areas? Or, is the R-Tech more bendable. Does is have a skin on both sides like mine does? Did the R-Tech come from Lowes?
I haven't skinned my top yet, so I haven't tried to get the R-Matte backed foam to bend the front curve. Actually, it won't have to make the entire curve, as the roof spars are 1 1/1" thick and the foam is 3/4" thick. That allows for some straigntening of the foam in the curve. For the straighter top areas, I think I'll also put in a layer of 1/2" regular cheap foam for 1 1/4" insulation.
For running wire grooves in the foam, I took the "handles" off of a 2" binder clip and reshaped one into a cutting tip for my soldering gun. The metal is just a skosh smaller diameter than the tips that came with the gun, but will tighten in the tip holders. Depending on the angle that I hold it, it will cut up to the width of the flat nomex 12GA 2+1. It also burns through the vinly/paper layer on top. I made a groove in a test piece that held the 12 ga snug and flush with the surface so nothing was needed to keep it in place.