by dmdc411 » Mon Nov 12, 2012 4:34 pm
Now for some details on the build, I seemed to have the posting of pics down so heres the details; The 5'x8' floor is 1"x2"s, foam insulation between, 1/4"plytanium on the bottom with 3/8" on the top. All set into the angle iron frame. The 4'x10' walls are 1/4" plytanium with 1"x3" parimeter, radius cut, with the ends biscuit joined, 5mm hardwood ply on the inside, with foam insulation all glued in the voids. I realized how much I over built once the walls were closed up. It got a little stiffer each time I glued a layer together. Used 1"x3" to frame the doors, and as a reinforcement for the galley and the front storeage compartment. Trying to stick to under 1000lbs finished, think it'll be close. I want to use aluminum for the exterior. Going to start the doors after the galley and front storeage is done. The wife is a little worried about the size, I told her all we need it for is sleeping, the pop-up we sold a couple months ago was used for the same thing, we were never in it except to sleep, and eat if it rained, so this won't be a whole lot different. Our son is almost 17, he's ok with a tent when he goes with, the daughter is in college and has little interest. She does think its cute though!! The tough part is going to be the rear hatch, I'm worried about leakage. I see some of yous have trimmed the sidewalls for the hatch((3/8"?)) , is there something I don't see in the plans from the project library? If anyone has any advice or suggestions I'd appreciate it. Dave