A toyhauler cargo conversion

Converting Cargo Trailers into TTTs

Re: A toyhauler cargo conversion

Postby pvangel » Fri Mar 29, 2013 6:37 pm

Had the trailer out for the maiden voyage today for a day ride...everything worked great! fold out bed couch was perfect, have a few things to add but was very happy with everything!
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Re: A toyhauler cargo conversion

Postby roadinspector » Fri Mar 29, 2013 10:04 pm

pvangel wrote:Had the trailer out for the maiden voyage today for a day ride...everything worked great! fold out bed couch was perfect, have a few things to add but was very happy with everything!


Thats what its all about. :beer:

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Re: A toyhauler cargo conversion

Postby crumvoc » Fri Mar 29, 2013 10:13 pm

[quote="pvangel"]Door latch is one of the last things and third(really 4th) times a charm!

I tried a screen door latch as someone had suggested..no good. I tried a regular door knob...no good. Than I saw this latch on Ebay and sold by
http://www.teardroptrailerparts.com and although I had ordered a right hand I switched to a left but it was to late, They did switch it for no charge and was very happy with the service! Someone answered the phone and took care of it, nice!!!

So I had to drill another hole in the trailer which always makes me nervous...measured 5 times cut once.



Copious amounts of silicone before installation,

Outside is done, lever moves to the left so bar is not in way.


I had to shim up the door and had this left over,

3 pieces worked good but would have to shim the "striker" side,

I made a strike plate up and beveled the edge and it worked great!



Here's a little tip. Rub both the latch and strike plate with waxed paper and note how easily it works now! Waxed paper is made with carnauba wax. Good stuff. I also use it to make my table saw deck slicker than slick.
Living in the high-desert.
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Re: A toyhauler cargo conversion

Postby MXD » Sun Mar 31, 2013 10:19 am

PV, could I trouble you to take a quick measurement for me? For that stainless steel folding wall mount table you have, what is the distance from the bottom edge of the mount to the working surface when it's in the upright position?

The reason I ask is because the top edge of my e track is at 36 inches. My countertops are at 40 and the e track butts right up against it at 36. I want to know if there is enough room to mount the brackets on top of the e track and still have the work surface level with my 40 inch countertops.

Also, is there enough clearance when it's folded down to have some e track running behind it or does it need to fold flush against the wall?

Thanks
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Re: A toyhauler cargo conversion

Postby pvangel » Sun Mar 31, 2013 1:08 pm

I would be happy too!

Image

Image

Image

Hope that helps.
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Re: A toyhauler cargo conversion

Postby MXD » Sun Mar 31, 2013 1:13 pm

Thanks, that helps a bunch. It looks like its just shy of 6 inches from the bottom of the bracket to the table top.
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Re: A toyhauler cargo conversion

Postby pvangel » Sun Mar 31, 2013 7:36 pm

I finally did a water test to see if everything worked and in general it was great! Except... The sink connection leaked because I assume the treads were different from the sink,

Image

To the fittings I connected the 1/2" hose to,

Image

What thread is on the faucet end, anybody know?

And the shower was great, lots of pressure and super hot! Pump was pretty quiet as well, just have to get the right fittings for the sink.
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Re: A toyhauler cargo conversion

Postby pvangel » Sun Mar 31, 2013 8:05 pm

I will be sleeping in the trailer for a couple nights in 2 weeks at the first race in West Virginia so need to start making sure all is well and finishing the details.

Had some scraps of diamond plate left over so had to use them,

Image

My old 2x6 ramp I sanded and painted,

Image

A diamond plate strip applied, (hey it was leftover and looks cool)

Image

Mounted on the door with other diamond plate scraps,

Image
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Re: A toyhauler cargo conversion

Postby MXD » Mon Apr 01, 2013 12:20 pm

pvangel wrote:Image


PV, I am about to drill for my water fill neck but I was worried about just screwing it to the aluminum. Is that what you did here or is there some sort of reinforcement on the backside in the interior wall?
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Re: A toyhauler cargo conversion

Postby pvangel » Mon Apr 01, 2013 2:04 pm

I had screws long enough to go through the insulation into the interior plywood, made it very firm. I also put a lot of silicone behind it so it wouldn't leak.

Phil
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Re: A toyhauler cargo conversion

Postby pvangel » Mon Apr 01, 2013 7:06 pm

I had to chase some water leaks in my sink lines which I was able to fix easily, so while I had water in the tank I fired up the water heater again. That is a great setup! The water is hot right away, I turned the water off for a second and the flame shuts off right away when it senses no water than fires right back up when the water is back on. Perfect trailer setup!
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Re: A toyhauler cargo conversion

Postby kkayv » Tue Apr 02, 2013 3:35 pm

One more question...
I love your bed idea... I am nervous about how to attach it to the wall. My trailer has metal studs with 3/8" plywood on the walls. Should I put double sided legs? As in a leg in each corner. Also,,,, I don't weld so what do you think about using some folding table legs?
Thanks a ton! Love your trailer!
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Re: A toyhauler cargo conversion

Postby prodart » Tue Apr 02, 2013 5:57 pm

pv,where in WV are you headed to?
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Re: A toyhauler cargo conversion

Postby pvangel » Tue Apr 02, 2013 6:38 pm

prodart wrote:pv,where in WV are you headed to?


Tomahawk MX Park - Hedgesville, WV
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Re: A toyhauler cargo conversion

Postby pvangel » Tue Apr 02, 2013 6:43 pm

kkayv wrote:One more question...
I love your bed idea... I am nervous about how to attach it to the wall. My trailer has metal studs with 3/8" plywood on the walls. Should I put double sided legs? As in a leg in each corner. Also,,,, I don't weld so what do you think about using some folding table legs?
Thanks a ton! Love your trailer!


Thanks! I have to say the beds work great.

I would use a piano hinge screwed to the plywood, when down it is a vertical load so would think it's fine. Mine is just screwed to the plywood and is good so far even with 3 people sitting on it. I looked for folding legs I could buy but did not find anything that would work, doesn't mean there isn't something though. Any small welding shop could do legs in a hr or so if you can't find anything.
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