Hey Tom, that's cool with me! Send me a PM a couple days in advance, I put mine on by myself and got real good at makeshift props, it sure would have gone alot quicker with help.
I Thanks alot Tony! It is a labor of love that's for sure! I have been out of the loop for a while now so my build fell into the depths of older posts haha...
Thank you as always Miriam, right now it's not time, it's $$$. I got stuff on craigs list tho haha
I encountered a couple of issues once the skin was on....
First, at the bottom of the hatch, the plywood had nothing to bond to horizontally because the bottom spar was at an odd angle to make it flush with the floor, so it only touched the tip of the bottom spar, and the vertical spars. (Yeah, I know I still need to snip off the end of the side rails, someone stole my sawzall tho!)
This left 10-11" of space of free floating plywood...
I kept telling myself that I needed another spar right there that followed the hatch angle and then it hit me. DOH! just add another spar just like I had been telling myself to do! So I cut sections and just glued them in, (no fasteners beyond clamps) right up against the existing ones. It is going to be super strong now, and give me a good flat surface to screw the lower trim into.
Oh by the way paneling is kind of interesting because it comes with built in kerfs. Unfortunately it just creates points in the skin, so it is not recommended. My case isn't bad at all as you can see and the aluminum will cover it easily. Nice to see it covered finally though!
The second issue is that I see now that there is much too wide a gap at the top.
I am thinking I can bring back an old option that I planned on using a while ago for another reason but solved. This spar is stained and clear coated and read to go. Just needs to be installed. This will take up the gap and if planned right the hinge screws will not need to touch the aluminum roof, but the hinge plate will cover up everything.
