Thanks for the feedback. We are very pleased with the way it is looking!
Great Pumpkin it took a good solid 6 hours to do the side with the door, am still working on the window side. Definitely not a quick project! Get in a hurry then go back to fix screwups.
Down Under Tech, here are some pics I hope will help. Dimensions are for 2" pads, 1 1/2" grid. Adjust yours accordingly.
Here is end view of the jig that I made to keep everything in line. Nuttin special just scraps of plywood. Had to cut relief in corner to clear pad.
Here is cutting slots in top of jig. Mine were 9/32" wide 1 1/2" centers and 1/2" deep. Just a little loose for the 1/4' shaft of the arbor.
I made it 3" from edge to center of arbor ( 2x 1 1/2") Not critical just easier for working either direction on layout marks. Be sure to make distance from last slot to end the same on both ends for same reason.
Here is how it looks on a practice piece. Good idea to practice on scraps first. I made marks every 1 1/2" on edges with a graphite pencil and moved jig for each row. Start at corner work your way across. Check for quality. Repair screwups. Move jig. Start at begining edge. Repeat as required to get to opposite corner. Now go have FUN!!!!!!

Weather forecast is calling fot 4-8" of wet and sloppy snow tonight so tomorrow will be a good TD construction day!
