I'm working on a 8.5X24 and as big as it is it gets smaller everyday. We only haul dirt bikes to the track so it was pretty easy to come up with how much room we needed for shop area.
The way I was doing it in the past was a pain and almost took all the fun out of it. I hauled the bikes and all my gear on a little 6X10 open trailer and it seemed that no matter how much planing I did, when ever I needed something it was always on the bottom and I had to unload the whole trailer. To load up on Fri. and drive 6 hours to the track sometimes getting there at 1 or 2 AM then having to unload put up a tent was a pain. I bought a Bronco to use as a puller and then we could curl up in the truck when we got there in the wee hours of the morning but if the wife came along, which by the way was a good thing because that meant we would at least have a cook and an extra hand to do some of the running around but it also meant we needed to pitch a tent. A couple of times we got to to tracks and the gate would be closed and that meant we had to wait until the gate opened to get in so we couldn't even put up a tent and that was really a pain. I promised my wife that one day if this happened we would have a hauler we could just go into and lay down until morning and not have to unload to do it.
I have already found out the only way a plan will come together is if you are starting out from scratch and not trying to use existing things you have laying around. My trailer already had a entrance door that I wanted to save and that has caused me more trouble than it is worth but with a few adjustments here and there I'll work it out. I also had some cabinets I wanted to use and no matter what I did I ended up putting them up and taking them down because they were too far this way or another.
I also had a problem with the AC unit that was already in the trailer. If it had been mounted just 1 foot forward it would have been so easy but I have had to make several adjustments and give up almost 2 feet of shop area but it is what it is and if I wanted perfect I would just go looking for a brand new toy hauler.
You will need a geni if you plan on running an AC unit or other wattage hungry units because to start with one battery would be drawn down before you got you boots off and stretched out on your sofa. It takes around 10 amps of battery power for every 100 watts of power you are making with your inverter then you have to factor in what your equipment itself is using and you can see it wont take too long for you to run out of juice and no amount of charging will keep up with the demand. Plus using this equipment at peak demand is hard on everything and it wont be long before you have more problems than just sweat.
Planing you electrical system as far as I am concerned is the most important thing you need to address. It can be your friend or your worst enemy so plan it out wisely. My trailer already had a hatch cut in for a geni box and I framed up enough room inside the trailer to put my geni, two batteries, charger, power cord. and a AC electrical rec. It took up 2'X4' of floor space in the far left front corner but as it took away from room in the cabin it also relieved room in the shop where these things would have normally been stored so that's a plus. And the room it took up will serve as a small table for my coffer service and a place to keep small kitchen items where they will be easy to get to. Hopefully I will have enough room left up front to put a fold down bunk in the area up front.
I have some pic posted here......
http://tnttt.com/viewtopic.php?t=37545 of what I have and have been trying to get to the point where I can post an update of what has been going on. It seems I do a lot of building and then tearing it down and re-doing but that's part of the fun of a project like this. If I can get to a point this week that I can take some more pics I will. You can also go to a web site called ThumperTalk...(
http://www.thumpertalk.com/forum/forumdisplay.php?f=107 and there are a couple of threads of people doing mods to box trailers and some of them have done a really good job of turning a basic open trailer into a mighty fine toy hauler. I'm not taking anything away from this site because I got some of my best ideas and information from right here on this site.
Sorry for the long winded post, my wife always says I talk too much.
