Right, today I was meant to go ride a trial, but when I got up at 6.30 the weather was unpleasant, and an hour later it was worse, cold, windy and drizzle rain.... so I made an executive decission: Cancel the ride. I think Tom was happy too, even though he had already had his brekkie by 7.45.
I did some stuff around the house and then went to the shed and also to scrounge in the rubbish our next door neighbour but two has tipped over his fence before.... yes, he is a council tennant and does not give a toss.
I had previously found some usefull scrap there, but today the pickings were pretty scarce.
I did however find and old drill box lid, which may become the lid of my next CBG, and a rusty spanner to turn into a percussion tool for the Diddley Bow I want to make (I actually started on it already) and a 10mm drillbit, that has been turned into a punch for the woodwork stuff.
I also found half of a self closing hinge......
Cut it to shape with the grinder and started to clean up the other bits.
The hinge will become the end of the DB, where the string attaches down the fixed end.
Hole drilled and a small groove cut in to hold the string in place.
The metal from the hinge is really hard, so between the grinder, hacksaw and a couple of metal files, I tried to create a bit of a flame theme.
Next up I trimmed the timber down to size and then sanded the lot down to size-ish.
Dismantled the Donor guitar and cleaned the bits I could.
I also measured out the wood so that I could cut and invert the timber, and so create a swept back neck for the tuning machine heads... which in my case will be 2 aside.
Cut on the bandsaw.
Laid the Cigar box on top to get an idea of placement and spacing.
Next up ..... well, you tell me what these are for.... ?
Then I offered the neck to the box to get placement sorted and planned.
Measured, and cut with a hacksaw, mainly because the Cigar Box is reasonably fragile. The blade also takes away less material.
Followed by using a wide wood chisel and a specially made up support to remove the excess material from the sides.
Perfect.... Tight fit.
Followed by cross cutting the recess where the lid will sit once it is closed.
Sharp tools help, remove all the excess wood.
Mr Happy at this point.
Measure and drill string holes.
Figured out the purpose of the rivets yet?
They will be to stop the strings from eating their way through the wood.
American quarter there for size perspective (about the same as a 10p piece) the cut recess still need to be smoothed and sanded.
Holes cut for the lid, with grommets placed in position. Also got plank ready for DB.
Last thing to do before coming to the house 2 hours late for my dinner, which was fortunately not in the bin..... Nicola is almost Saintly with the way she deals with my getting sucked into the workshop and stuff I am making. She tollerates me in a way that keeps me wondering if I did something good in a previous life.
I set up and clamped the timber sections after glueing them, then clamped the angled section together, will leave it for 12-24 hrs.
I have made some modifications while I have been building this CBG, one has been the indecission of doing a 3 or 4 string instrument.
I have ultimately settled on a 4 stringer,with 2 machine heads on each side..... leaving me with one tensioner for the DB, as one of the knobs were missing from the outset.
I have cut the holes in the body, and to show just how little I know, I am not sure if I can still go electric with the holes cut into the lid, or if that limits me to doing an accoustic instrument ??
The plan is to sneak over to Maplins Electronics tomorrow to get some of the bits I need for the DB and to electrify this CBG, if it cannot happen, then the next one will have a custom built box with the old drill lid as cover.
I guess it is bedtime now.....
Greetings from England.
Rian.
Hoping to get it all done in time.