Thanks everyone! Definitely helps having a few extra hands!
Mike - I think the spars that are there will be enough to achieve a smooth curve. We got the pieces cut tonight for the outside skin and since they're only 6" wide, they curve really nicely.
Here's the progress from today...
Started with the hatch. Had to go to Lowe's to get the thin plywood. Found the stack of 5.2mm Oak Plywood and there were two really warped peices on top. Bargained with one of the lumber guys and got 2 for the price of one!! Just so happened that the way that they were warped was exactly the way I needed them to bend. Imagine that - preformed hatch skins
So we skinned the hatch...


Then we got the hatch hinge spar in place, and the hurricane hinge temporarily installed on the hatch. It'll come off when its time to seal and paint.

Then we cut the 6" wide exterior skin pieces and test fit them.

Guess thats enough for today.
