by grant whipp » Tue Feb 14, 2012 6:19 pm
Hey, Eric!
If you can get those Aluminum strips as long as you want, why not rivet them together lengthwise with about a 1" lap and sealant in each lap (starting in the middle, the top piece overlaps the next outside pieces which overlap the next outside pieces, etc., for the roof anyway ... ship-lap the sides)? That could give it a really different look, be weather-tight, and save you some $$ along the way. Do the same to the Galley Lid. Once put together like that, you could "float" it, or take out the occasional rivet and replace it with a screw to hold it to the side (don't do that to the roof, though).
I've never bothered with oversizing the screw holes or oversizing/undersizing the fit of the aluminum to the sides or the roof ... in my 28 years of building these things, it's never been an issue, and I live where it gets REALLY hot in the summers.
Also, the typical Aluminum trim moldings are quite a bit heavier/thicker than the sheet, so expansion/contraction there isn't really an issue.
Good luck on your project, and in the meantime ...
CHEERS!
Grant
Celebrating
Retirement after over
32 Years of Building, Promoting, Supporting, Supplying, Living the Lifestyle, and Loving
Teardrop Trailers!"Life Moves a Little Slower When You're On Teardrop Time"The nature of Life, itself, is change ...
"Those who matter, don't mind, and those who mind, don't matter." 